Rice husk carbonization production line

Rice husk carbonization production line is to process rice husk into high-quality charcoal through high-temperature pyrolysis carbonization furnace. The charcoal produced by the rice husk carbonization production line is clean and non-toxic, with high thermal energy and good market sales. It is widely used in coal substitution, soil improvement, environmental remediation and other fields.

Rice husk carbonization production line

Equipment information:

Processing capacity: 1T/H-3T/H;

Applicable raw materials:

1. Various biomass: such as rice husk, sawdust, coconut shell, olive shell, palm shell, corn cob, straw, bamboo, wood chips, wood, etc.;

2. Sludge: urban sludge, Kitchen waste, municipal sludge, industrial sludge, etc.;

3. Garbage: urban domestic waste, electronic waste, solid waste, etc.;

DOING can customize carbonization production lines for customers according to different types of raw materials.

Final product: wood vinegar, tar, charcoal;

Workers required: 2 people;

Working mode: continuous;

Occupancy: The specific floor space needs to be considered comprehensively according to factors such as equipment specifications, configuration, site conditions, etc. The size of the DOING carbonization production line is usually 38m*10m*8m.

Raw materials

Rice husk carbonization production line equipment composition and process

1. Raw material processing equipment:

In the rice husk carbonization production line, the raw material processing equipment is mainly responsible for pre-processing the rice husk, including crushers, drying furnaces, etc.

Process: If your raw material particles are too large, you need to use a crusher to crush the raw materials into particles below 30mm to ensure the carbonization effect; if drying is required, the raw materials are transported to the drum dryer to dry until the moisture content is below 15%, and then transported to the carbonizer for carbonization to reduce the load of the carbonizer;

2. Pyrolysis carbonization furnace system:

The pyrolysis carbonization furnace system of the rice husk carbonization production line consists of a carbonization furnace, a burner, etc. The DOING pyrolysis carbonization furnace is made of stainless steel, with a maximum temperature of about 600° and reliable quality.

Process: The pretreated rice husk enters the preheated biomass pyrolysis carbonization furnace through a belt conveyor. The carbonization host is heated by an external heat source such as a burner. The reaction is carried out in a high-temperature micro-oxygen environment (400℃～600℃). The rice husk is removed from the internal moisture and organic volatiles in the carbonization furnace, and finally forms charcoal with a high carbon content. The products of the carbonization process are combustible gas, wood vinegar, tar, and charcoal.

Rice husk carbonization production line

3. Gas treatment system:

The gas produced by the pyrolysis carbonization furnace is directly transported to the burner for combustion. A part of the combustible gas is burned and catalyzed, and the remaining gas is heated and continues to provide heat for the carbonization furnace and drying furnace. After that, these gases are filtered and cooled and discharged through the chimney.

The high-temperature charcoal from the pyrolysis carbonization furnace enters the discharge system. The water cooling system exchanges heat with the high-temperature charcoal through cooling water to reduce the charcoal discharge temperature, and finally collects and stores the charcoal.

Rice husk carbonization products and uses:

Rice husk carbonization products and uses

The main products of rice husk carbonization are rice husk charcoal, wood vinegar and tar. Because of its special hollow structure, rice husk charcoal can be used in steel mills as auxiliary materials such as steelmaking covering agents, and can also be used as charcoal-based fertilizers to improve soil; wood vinegar can be used as pesticides and deodorants. Wood tar can be used to make anti-corrosion coatings, or to produce various chemical products, such as phenolic compounds, asphalt, dyes, etc.

Rice husk carbonization production line

DOING's rice husk carbonization production line is a factory assembly line composed of various single machines, which can run continuously for 24 hours. The charcoal produced by the rice husk carbonization production line has high thermal energy and good market sales. In addition, our rice husk carbonization production line is also equipped with a PLC control system, which not only saves labor costs, but also improves the safety and stability of the production process. If you are interested in our rice husk carbonization production line, click online consultation, or call the consultation number, we will customize a solution for you!